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Soil Sampling: An Essential Tool for Successful Crop Farming

As margins in US crop farming get squeezed ever tighter by rising costs and increased global competition, farming practices have become increasingly precise, especially on large-scale farms where small economies can scale up to big financial benefits.

From precision GPS planting to data-driven decisions around irrigation and nutrient application, farmers are increasingly focusing on the micro as well as the macro picture when it comes to planning ahead – and one of the key tools at their disposal is the practice of soil sampling.

But what exactly is involved in soil sampling? Why should you be doing it – and how difficult or expensive is it for the average farmer to implement? Let’s take a closer look at the theory, practice and benefits of this increasingly popular technique.

Billeder taget af Bertel Bolt

What is soil sampling?

As the same suggests, soil sampling involves taking a series of samples from a field or fields, and having them analysed either in the field or in a laboratory. Samples can be taken manually with a soil probe or even a spade, or mechanically using a soil sampling rig mounted on a truck or gator, which is more practical for large acreages and deeper samples.

The soil samples will typically be tested for three key parameters:

  • Physical – to assess the texture, density and water holding capacity
  • Chemical – to assess the nutrient levels
  • Biological – to assess the amount of organic matter, protein and fatty acids

Why is soil sampling important?

Soil sampling is important because it gives farmers vital insights into the biggest factor influencing crop yields – the quality of their soil. 

Over many years of research, we’ve confirmed what farmers already suspected simply by looking at a field of crops where some plants do better than others – which is that soil quality can vary massively not just over a distance of many acres, but from one end of a field to the other.

This knowledge enables the farmer to take a far more scientific approach to soil conditioning through tillage, the use of organic matter, or the application of synthetic fertilizers. As well as enhancing crop yields, this measured approach can reduce wasted resources or labor and associated costs, as well as having environmental benefits such as improving water quality, reducing flooding or preventing soil erosion.

Female chemist in white protective gloves hold test tube against chemistry lab background closeup. Express research crop soil content of beneficial and harmful substances concept

What does soil sampling test for?

When you send your soil samples off to the lab, they can be tested for a wide variety of different properties that will let you know what course of action you need to take to improve the soil in that field or zone. Here’s a look at some of the key things your lab will report back on:

Here’s a list of things typically reported during the soil sampling process in the lab, along with why they are important:

  • pH Level
    Soil pH affects nutrient availability. Most crops thrive in slightly acidic to neutral pH (6.0-7.0). If the pH is too low or too high it can limit plant growth by affecting how well they can absorb nutrients.
  • Nitrogen (N)
    Essential for plant growth, particularly for leaf and stem development. Insufficient nitrogen leads to poor growth and low yields, while excess nitrogen can lead to environmental issues like leaching into waterways.
  • Phosphorus (P)
    Critical for root development and energy transfer within plants. Phosphorus deficiency can stunt growth, reduce yields, and limit the plant’s ability to produce flowers or fruit.
  • Potassium (K)
    Vital for overall plant health, disease resistance, and drought tolerance. Potassium also helps regulate water and nutrient movement in plant cells. Deficient levels reduce crop quality and yield.
  • Organic Matter
    Organic matter improves soil structure, water retention, and nutrient supply. Soils rich in organic matter promote healthy root development and enhance microbial activity, improving overall soil health.
  • Cation Exchange Capacity (CEC)
    Indicates the soil’s ability to hold onto essential nutrients (such as calcium, magnesium, and potassium). A higher CEC means the soil can retain and supply more nutrients to plants.
  • Micronutrients (e.g., Zinc, Iron, Copper, Manganese
    Though required in smaller amounts, micronutrients are crucial for various biochemical processes. Deficiencies can cause stunted growth and poor crop quality.
  • Soil Texture (Sand, Silt, Clay)
    Soil texture influences water retention, drainage, and nutrient availability. Sandy soils drain quickly but hold fewer nutrients, while clayey soils hold water and nutrients but may have poor drainage.
  • Electrical Conductivity (EC)
    Measures soil salinity, which can affect plant growth. High salinity levels reduce the plant’s ability to absorb water, leading to stunted growth or plant death.
  • Calcium (Ca) and Magnesium (Mg)
    Both are essential for plant structure and development. Calcium helps build cell walls, while magnesium is a key component of chlorophyll and is vital for photosynthesis.
  • Soil Compaction (sometimes tested via bulk density)
    High soil compaction restricts root growth and water infiltration, making it harder for plants to access nutrients and moisture.

Methods of soil sampling: Grid vs Zone

There are a number of common methods for soil sampling, but the most popular are grid sampling and zone sampling. Let’s take a look at the differences and benefits of each.

Grid soil sampling

Grid sampling involves taking samples at regular intervals across the landscape of a field, using satellite or GPS to overlay a grid pattern on a map of the field. The grid size can be adjusted depending on the level of data resolution – 2.5-acre grids are commonly used, but smaller grids provide more insight (especially on non-uniform fields) and it can be useful to match grid size to spreader equipment width. 

Soil samples are then collected from specified points within each grid cell, bagged up, labeled and tested.

What are the benefits of grid sampling?

Grid sampling is most useful when you have little information about the variation in nutrient levels across a field – for example, if you’re farming a new piece of land. It’s also useful in cases where topography is uniform but crop stands are irregular. A key benefit of zone sampling is that it allows you to build up a clear overview of soil quality that is relatively free from subjective biases – however, it is a time consuming and expensive method.

Zone Soil Sampling

Zone sampling involves dividing a field into zones that are uniform enough to be managed as a whole and then sampling to determine the average soil health for those zones. So for example, a part of the field that is on a slope might be one zone, while a low-lying area might be a different zone. The success of the zone sampling relies on the amount and quality of the data used to determine the zones. Layers such as soil maps, aerial photos, yield maps, topographic maps, management history and personal field experience can provide valuable information about the variation in a field. 

What are the benefits of zone sampling?

Management zones are a better choice than grids when the farmer has prior knowledge of the field conditions gathered over time. Fewer samples are taken compared to grid sampling, which reduces the overall cost of lab analysis. By focusing on defined zones of similar characteristics (soil texture, topography, yield patterns), farmers can combine their own knowledge with valuable data to get better results.

FactorGrid SamplingZone sampling
CostHigher, due to more samples and lab analysisLower, with fewer samples per acre
Time and LaborMore time-intensive and labor-heavyFaster, less labor-intensive
Insights GainedProvides very detailed, site-specific dataOffers broader insights, more generalized for larger zones
PrecisionHigh precision, suitable for precision agricultureLess precise, relies on prior knowledge of field variability
Best ForFields with high variability, farmers using precision agriculture toolsFields with moderate variability, budget-conscious farmers

When should soil sampling be carried out?

Soil sampling is typically done in the fall after the main crop has been harvested and before any tillage has been carried out. This gives ample time for a management plan to be considered and implemented before the following season’s crop is planted. 

You should avoid taking soil samples during wet weather, as a high moisture content in the samples can skew the results. Soil sampling is usually carried out every 2-5 years, since it takes time for soil biology to respond to changes in management. The exception is testing nitrogen levels, which change rapidly in response to fertilizer application and can be tested annually if desired.

How can farmers respond to soil sampling results?

Once you have the results from your soil sampling tests, you should have a clear picture of what needs to be done to improve the soil in problematic areas of your farm, and also of any actions you need to take to prevent wasted resources, or to protect the environment (for example, if your soil has too much nitrogen, it could be leaching into waterways).

At Wearparts, we offer a wide range of tools that can support your resulting soil management efforts, from deep and shallow tillage tools to incorporate organic matter and break up compaction, through to fertilizer knives designed to place liquid or anhydrous nitrogen below the surface of the soil, where it can be readily accessed by young plants.

To find out more about our range of premium components, or for answers to specific questions around soil improvement techniques, get in touch.

What to look for in an agri hub bearing

From seed openers planting the crop to high-speed compact discs shredding residue after harvest, high performance tillage and planting operations depend heavily on disc blades – and disc blades depend heavily on agricultural-grade bearings.

High-speed tillage in particular puts some pretty heavy-duty axial and radial loads on your disc blades and when you combine this with difficult soil conditions – specifically dry, sandy and dusty fields – it’s a recipe for extreme wear and tear on your discs AND bearings. 

Selecting high quality bearing hubs can mitigate this by working to spread loads more evenly and stop contaminants from getting into the hub itself, prolonging lifespan. But what should you look for in high-quality agricultural bearings? Let’s take a look at the options.

What materials are quality agricultural bearings made from?

Agri bearings are typically made from steel, or sometimes a mixture of cast iron and steel. The bearings themselves are normally made from high-grade steel while the bearing housing can be made from pressed or forged steel, or cast iron. 

These materials offer an extremely high level of tensile strength and abrasion resistance, which is necessary for agricultural applications.

Quality bearing hubs will be made from high carbon or high chromium steel for improved strength, durability and wear resistance. Beware of low-grade carbon steels often used by cheaper manufacturers in the Far East – these are much more prone to excess wear and premature failure.

Should I choose cast or forged bearing housings?

Premium quality agri bearing hubs will typically have forged as opposed to cast housings. But what’s the difference?

Forged bearing housings

Forging is where the metal is heated until it becomes pliable and is then mechanically formed into a new shape – in the case of agricultural bearing housings, typically a cup-shaped housing with an exterior flange.  Forging uses less heat than casting which allows the metal to retain its full structural integrity. A forged bearing has no parting lines or joins, reducing the risk of weak points.

Cast bearing housings

Housings can also be produced by casting, which means heating the metal until it is liquid and pouring it into a mold. For bearing housings, the mold will usually have two parts that are filled separately and then joined together before the metal cools and hardens. 

Cast housings are easily identified by their ‘parting lines’ which is a visible join where the two-part mold was brought together. This is where most housing failures will occur. The extreme heat used to liquefy the metal can also cause an overall loss of strength, making cast bearing housings a less reliable choice.

What type of bearings are best for agricultural applications?

Good quality agricultural bearings will use angular contact ball bearings as opposed to simple roller bearings. 

Angular contact ball bearings are so named because of the offset contact between the inner and outer ring raceways. These are displaced relative to each other in the direction of the bearing axis, allowing the bearing to sustain significant axial loads in one direction at the same time as radial loads.

Angular ball bearings for agricultural use are typically assembled back-to-back in pairs. The double row allows the bearing assembly to sustain axial loads in both directions, which is a common requirement when working in field conditions.

What load rating do I need?

It’s important to say that any bearings you choose should be specifically designed for agricultural use and the extreme, variable loads that are placed upon disc blades as they travel through the field.

When determining the load rating you require, you need to consider the soil conditions and also the speed of travel, since loads are increased at higher speeds. 

Beyond this, you should refer to the manufacturer’s guidance for your toolbar or planter when selecting the appropriate load rating for your needs. At Wearparts, we supply bearing hubs to fit all common machinery brands, with load ratings equal to – or in many cases greater than – the OEM specification.

What other features should I look for in an agricultural bearing?

In addition to key features around the physical materials and construction of a bearing hub, there are a number of design features that can influence the efficiency and durability of agricultural bearings. These include:

Sealing

Agricultural bearings operate in highly contaminated conditions where mud, grit/sand, slurry and crop residue can contribute to wear and tear on both blades and bearings. If these contaminants get inside the hub itself, they can cause wear to the ball bearings, drive grease out, and eventually cause the bearing to seize.

For reliable performance and extended wear life, look for premium bearings with next-generation sealing technology that prevents contaminants from getting in, and grease from getting out. There are a number of options on the market designed to hermetically seal the chambers of the hub against moisture and contaminants. 

At Wearparts, we’re the exclusive US distributor of FKL hubs with their proprietary Dirtblock seal. Each chamber within the bearing is completely sealed and filled with grease – there’s no grease zerk because you never need to add more grease, the hubs are completely maintenance-free. In lab testing, we’re able to show that these hubs last up to 5 times longer in dry, dusty conditions than the conventional solutions of leading competitors.

Flanges & Fasteners

The flange is where the blade is directly connected to the hub using rivetsor bolts. This join is important because it plays a key role in the way that forces exerted on the blade are distributed across its surface and transferred to the bearing hub itself. 

A larger flange with larger rivets will offer more heavy-duty performance, with reduced risk of breakage, but will also help to even out the moment of the force being exerted on the disc blade, extending the life of both the blade and the bearing hub.

 Want to learn more?

If you’re not sure which FKL hub is compatible with your machine, or if you’d like advice on selecting the best hub for your specific soil conditions, our expert team will be happy to help. Simply get in touch for more information about any of our agricultural hub bearings.

Planting Power: How We Built the World’s Best Seed Openers

Generally speaking, farmers fall into two camps when it comes to choosing seed openers for the upcoming planting season – the guy who sticks with what he knows because they work ‘well enough’, and the guy who’s on a never-ending quest for better.

If you won’t settle for ‘good enough’, then you’ve come to the right place – because at Wearparts we know from experience that all seed openers are not created equal. 

In our conversations with farmers and ag dealers, we often hear that OEM blades, in particular, don’t live up to the hype associated with their name – common problems include a high rejection rate during preseason checks or premature wear and chipping out in the field.

Over the past decade, we’ve worked with manufacturers and farmers to deliver what we confidently believe are the best seed opener assemblies on the US market.  So what makes a great seed opener – and why are Wearparts seed openers better?  Let’s take a detailed look at our bestselling blades, and find out.

What makes a superior seed opener?

Premium quality blades start with premium quality steel – and our mission to address common seed opener problems experienced by US farmers started in Europe, with world-renowned French manufacturer, Forges de Niaux. 

FDN’s famous ‘French disc’ has been developed based on more than 75 years of agricultural and engineering expertise, as well as real feedback from farmers, and they are known for their exacting standards when it comes to selecting the steel their disc blades are made from.

Patented heat treatment

One of the key USPs of the FDN seed opener – the Niaux 200 – is the company’s patented heat treatment process, which gives the blade three defined zones of hardness/flexibility.  

This breakthrough metallurgical technology came about after many years of research and testing and is the key reason Niaux blades are proven to last on average 30% longer in the field than any competing product.  Here’s how it works:

  1. The greatest heat concentration is applied near the edge of the blade, resulting in maximum hardness and wear resistance (55-58 HRC).
  1. A slightly lower heat concentration is applied to the transition area on the face of the blade, resulting in a superb balance of hardness and flexibility (50-55 HRC) that enables the blade to cope with shocks and stresses without inhibiting performance.
  1. In the center of the blade, heat concentration is lowered to reduce hardening and retain maximum flexibility (48-50 HRC), allowing the blades to bend so they can cope with extreme axial and radial loads without fracturing.

Self-sharpening seed openers

In addition to this advanced structural integrity, each blade features a longer bevel – ¾” as opposed to the standard 5/8” found on most OEM opener discs – and unique ‘self-sharpening’ technology that promotes supremely even wear even in challenging soil conditions, allowing the blade to get sharper, not duller, as it wears down.

Durable seed opener assembly

Having answered our customers’ requests for a sharper edge and a longer bevel, we turned our attention to the seed opener assembly itself.  Farmers told us they wanted a larger, more robust hub with larger rivets, and that’s what we gave them – our Maximum Duty seed opener assemblies for John Deere feature a 5mm cast housing, with heavy-duty PEER bearings and 5/16” rivets for advanced load capacity and supreme durability.

Advanced seed opener testing

The final piece of the puzzle is precision – because you can have all the features you like on a seed opener, but if it doesn’t run true, it’s not worth the steel it’s made from.  Wearparts seed openers are a cut above not just because of the advanced blade technology, or the carefully designed hub assembly, but also because we hold ourselves to the very highest standards in the industry for blade tolerances, and we test 100% of our seed openers before they leave our warehouse.

Guaranteed to run true

Our Guaranteed True® promise means our seed openers have to meet radial and axial tolerances that are typically half of that permitted by OEM manufacturers.  

Each blade must achieve a minimum of .050/1.27mm axial / .060/1.52mm radial tolerance, and our tests show that a significant percentage pass our tests with half of that to spare.

As a result, Wearparts blades have virtually no wobble or lope, which means rejections during preseason testing are kept to an absolute minimum, and blade shimming takes a fraction of the time – so farmers can get on with the real work of getting those seeds safely in the ground come spring.

Competitively priced

Our Maximum Duty seed openers have a better specification than the John Deere OEM alternative, with a proven longer wear-life and our Guaranteed True® promise – but in terms of price, they stack up favorably, delivering even more cost-effectiveness for farmers.

What farmers say about our seed openers

Longer wear-life is what sets our seed openers apart, and this is emphasized by the feedback we get from farmers – we’ve had guys tell us they weren’t even getting one season out of their OEM openers, and now they’re getting two years from their Wearparts blades.

Watch Ottawa County farmer Darren Sanders explaining to Mark Franzen why he switched to Wearparts seed openers and the difference it’s made to his farming:

We’ve also had those risk-averse guys who always play safe with OEM tell us that their farming operations have been enhanced once they realized how much more efficient our seed openers are compared to what they’d been using for years – here’s what one farmer said: “After being shown how poor the OEM blades were, I couldn’t believe I had been using them for so long.  Farmers need to know that there is a far superior product available.  Thank you for helping me make my farm better.”

Need more information?

If you’re interested in learning more about Wearparts premium quality seed openers, or you’re ready to try them for yourself, find your nearest dealer from our nationwide network – or get in touch with our team for further information.

Surviving the Holidays: A Guide for Farm Wives

Surviving the Holidays: A Guide for Farm Wives

The festive season is a challenge no matter what you do for work or what your family situation is – the ‘magic’ of the season really boils down to a whole lot of expense, hard work and planning.

But for farming families, the craziness of Christmas is exacerbated by the fact that there’s no such thing as a ‘holiday’ when there are chores to be done and animals to be fed. It’s a unique situation that’s hard to comprehend unless you’ve lived it – and nobody lives it more vividly than a farmer’s wife!

Raising kids, pitching in on the farm, perhaps holding down a job at the same time AND pulling off a joyful festive season is a tall order and then some – so with tongues firmly in cheeks, we’ve put together a guide to help farm wives survive the holidays* – read on for tips!

*Disclaimer: This guide might not actually help at all. But it’s meant to make you laugh – and laughter makes everything better!

Get him to help with the decorating

If you’re waiting for the farmer in your life to start caring about trimming the tree or creating Instagram-worthy scenes inside the house, you can forget about it right now. Your farmer guy will happily keep the wood pile stocked, the hearth aglow and the refrigerator full of home-grown produce – but anything else inside the house isn’t even on his radar.

Outdoors, however, is a different story.  A farmer’s home is his castle and he’s ALL about keeping up with the Joneses – if the Joneses have their place decked in lights and a fully decorated John Deere sitting out front.  Any external decorating that involves the use of a cherrypicker or telehandler is right up his alley (even if he complains about it, he loves it really) so pick your battles wisely.

Don’t mess with the system

Forget about waking up early to tear open your stockings – on the farm, there won’t be a gift opened until the animals are fed, the troughs checked and the chores done.  Try to mess with the system at your peril – frustrating as it can be to wait for the festivities to start until the morning farm jobs are done, it’s actually a great idea to get them out of the way early so you can relax (well, for an hour or so anyway).

The main problem with this festive farming routine is that kids can really resent having to wait until chores are done to open gifts – so a great tip is to make the work all part of the fun.  Award points for the most chores completed or the fastest to finish, and let the winning kid open the first gift.  If you’re feeling adventurous, you could even lay a festive treasure hunt to follow around the farm as they help with the chores.  

Drop hints early and often

If you’ve ever unwrapped a gift from your farmer husband to discover a pair of work gloves, a penknife or new rubber boots, you’ll know how important it is to spell out the difference between a necessity (something you need) and a luxury (something you want!).  Most farmers can’t tell the difference so if you have a particular gift in mind, you’re gonna have to drop some pretty hefty hints – and considering that even those might go in one ear and out the other, get tactical.

Start with his smartphone – a casual Google search now and again for that item you’ve been coveting will ensure he’s inundated with ads every time he tries to read AgWeb.  Then get the kids on side – make sure they know what to tell him when he wonders aloud what mom would like to find under the tree.  If all else fails, go straight to source.  That jewellery store he always visits in a blind panic, right at the last minute?  The sales assistant is your ally – tell her what you’d like him to choose and then start practicing your best ‘totally surprised’ face in the mirror.

How to extract him from the tractor for family dinners

The thing farmers love the most next to farming is eating – all that hard work creates an appetite.  But getting your farmer to commit to a date and time for a family event can be more challenging than pinning down a politician.  So how do you get him out of the tractor and into a chair at the head of the table?

First of all, know when to quit.  If there’s something really important coming up (or if an emergency arises at the last minute) the farm will always take priority.  Try to arrange events for times when you know things are likely to be quieter and be mindful of his daily routine for chores.

Next, give plenty of notice.  Put it on the calendar, add it to his phone, write it on the bathroom mirror in lipstick if you have to.  Remind early and often for the best chance of success.

Last but not least, make it irresistible.  Biscuits and gravy like mama used to make?  What farmer could pass that up? (Side note: If he shows up in overalls, say nothing.)

Master no-notice entertaining

Farming is one of the loneliest occupations – long hours spent in the tractor cab and working from home long before that was a thing means that farmers are often isolated from their peers, except for at key times like market days, harvest time – and Christmas!  This is the one time of year when farming families will visit with neighbors, and spend a little time talking about the challenges they’ve faced together during the year.

This is a truly wonderful aspect of the farming community – but it’s not without challenges for a farmer’s wife.  You have to make like a boy scout and BE PREPARED for unexpected visitors at any time of day.  Nobody’s expecting a Martha Steward-style buffet lunch but to make spur-of-the-moment entertaining easier, it’s worth stocking the freezer with finger foods and if you don’t already have an air fryer, understand that this piece of kitchen equipment will change your life in much the same way that a set of Wearparts seed openers will change your husband’s!

Capitalize on quality time

You don’t need us to tell you that life on the farm is relentlessly busy, often stressful and occasionally just plain hard.  It’s also filled with moments of pure joy, gratitude for a life on the land, and great satisfaction.  

On the farm, the festive season may not look like a Hallmark card – and that’s OK.  What’s important is to enjoy the small moments of calm reflection, to truly be present with family and friends, even if it’s just for an afternoon, and to remember that even when you’re outside feeding cows in the snow or breaking ice on water troughs, there’s so much to be thankful for.  And if all else fails, there’s always gin – they don’t call it mother’s helper for nothing!

Season’s greetings from Wearparts

We’d like to take this opportunity to say thank you to the farming families that make up 97% of the US agriculture industry – without you, the festive season would look very different for all of us.  We wish you the happiest of holidays, and look forward to working with you in 2024!

Crop rotation and how it benefits the soil

Maintaining soil fertility is a never-ending challenge for farmers, who are tasked with feeding a growing population using the same (or even less) land mass every year – and crop rotation is just one strategy farmers can deploy to keep their lands fertile.

For decades, it was thought that artificial fertilizers were an easy solution to soil degradation – after all, what could be simpler than just applying a man-made product to replace what nature lacks?  

But as we’ve learned more about more about soil, it’s become clear that artificial fertilizers aren’t a cure-all for nutrient depletion, and that their overuse can actually have a negative effect on soil quality as well as the wider environment.

Crop rotation is a natural method of soil enrichment that works with the soil ecosystem to preserve structure, encourage biodiversity and fix nitrogen and other nutrients.  Let’s take a look and how and why farmers do it.

What is crop rotation?

Crop rotation is a farming practice that involves systematically changing the type of crop that is grown in a particular field or location, usually from one year to the next – so instead of planting say, corn, in the same field year after year, the farmer rotates his crop by planting a different crop or group of plants in a specific sequence.  The types of crops in a rotation will depend on climate, soil type and the farmer’s goals.

Why do farmers rotate their crops?

In almost every aspect of the living world, variety is a good thing.  The more diversity that exists in any ecosystem, the healthier it will be – and soil is no different.  By rotating their crops, farmers can change up the variables when it comes to their soil ecosystem – factors like root depth, the volume of organic matter, moisture uptake and even the presence of insects can all have beneficial effects for the soil, and therefore subsequent crop yields.

Key benefits of crop rotation

Let’s take a look at some of the benefits of crop rotation as opposed to monocropping (growing the same crop in the same place every year).

  1. Soil health improvement

Crop rotation is primarily used as a method of enriching the soil by rotating crops that deplete nutrients with crop that add nutrients – particularly nitrogen.  Leguminous crops like clover, vetch and peas are known as ‘nitrogen fixing’ plants, which means they capture nitrogen from the air and sequester it in the soil via their roots.  As well as being cheaper and more environmentally friendly than using man-made nitrogen fertilizers, it’s thought that using nature in this way makes nitrogen in the soil more readily available to subsequent crop cycles.

  1. Erosion prevention

Certain crops in a rotation can be used to minimize soil erosion.  Plants like grasses have deep roots and underground rhizomes that bind the soil together, reducing the risk of topsoil being washed away by rain or carried away by high winds.  Plants with deep, penetrating roots also help prevent soil from becoming compacted, which allows moisture to travel deeper and encourages the presence of earthworms and other organisms that work to break down organic matter and enhance the soil’s structure.

  1. Weed management

Crop rotations that include cover crops can aid with weed management by physically suppressing weed growth – stopping weed seeds from getting the moisture or light they need to germinate.  But changing up your crops – and therefore the wider conditions in the field – can also stop any one weed species from becoming dominant.  In monocropping systems, it’s common for one or two particular types of weed to thrive in the conditions that crop creates, and after several years, those weeds can become highly established and even resistant to herbicides.  Changing the crop means changing the conditions, which stops unwanted species from getting a strong foothold and makes all weeds easier to control.

  1. Pest and disease control

Much like with weeds, specific crops are vulnerable to specific types of pests and disease.  If you monocrop, the life cycles of those pests and diseases will quickly become established and can be increasingly difficult to break.  Switching crops prevents these cycles from occurring, giving your crops and soil a break from pest and disease problems that could otherwise become endemic – but also attracting beneficial insects and bacteria that work to keep soil ecosystems in balance long-term.

What does a typical crop rotation look like?

Crop rotations can vary a lot depending on climate, soil conditions and the farmer’s business objectives.  Here’s a very simplified example of a crop rotation and the reasons for the sequence:

Year 1: Legume Crop

Legume crops like peas and soybeans are nitrogen-fixing plants. They have a symbiotic relationship with nitrogen-fixing bacteria in their root nodules, allowing them to convert atmospheric nitrogen into a form that can be used by plants. Planting legumes in the first year of the rotation enriches the soil with nitrogen, making it available for subsequent crops without the need for synthetic fertilizers.

Year 2: Grass Crop

Corn, wheat and sorghum are all examples of grass crops.  They are heavy nitrogen users and will therefore benefit from the nitrogen fixed into the soil by the legumes in year one, reducing the farmer’s dependence on synthetic fertilizers.  Grass crops also have a different pest and disease profile than legumes.

Year 3: Root Crop

Root crops like potatoes, carrots and other vegetables are typically grown last in a rotation because they are less demanding on soil nutrients and also because they naturally break up the soil structure as they grow, and during harvesting.  Since legumes prefer a loose soil structure, this is a useful characteristic.  As with other crop groups, the pest and disease profile of root crops is different, and helps to break the cycle.

Many crop rotations are more complicated than this – particularly when cover crops are added in between cash crops or during fallow periods. The length of rotation can also vary – some farmers will grow their main cash crop for several consecutive years before going into a rotation. 

What planting and tillage tools are needed for successful crop rotation?

When it comes to tillage and planting in a crop rotation, efficiency is really important.  The more complex your rotation is, the less you can afford downtime, so it’s important that tools like disc blades are long-wearing to avoid frequent changing, especially halfway through a busy season!

Soil compaction can be a problem in complex rotations due to the sheer number of passes required to plant and harvest multiple crops each year.  Thinking about how you can reduce passes – by switching to no-till, or using multi-purpose machinery – can reduce the amount of compaction.  It’s also really important to ensure your machinery and parts are well-maintained, with appropriate tire pressures and sharp blades to reduce drag.

Precision planting is also important, and you can save valuable time and energy with Guaranteed True® seed disc openers from Wearparts – we test every assembly in-house to some of the tightest wobble and lope tolerances, so you don’t have to. 


To find out more about how quality parts from Wearparts can enhance your crop rotations, get in touch.

Plant 24 is coming | Preseason Offers Live Now!

With exclusive discounts and credit terms on advance orders placed between October 15th and December 31st 2023, now is the perfect time to stock up on spring tillage & planting tools.

Order in bulk to save big – plus FREE shipping on all orders over $2,000!

All orders will ship between January 1st and April 15th, 2024.  Please allow 2-6 weeks for shipping.  Warehouse constraints may mean you are asked to take product early.

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Green Manure: A guide to cover cropping

As fall arrives across the US, the Midwest and other crop-producing states are preparing for harvest and thinking ahead to the winter months – which means sowing winter wheat, and also cover crops.

Research shows that cover crop adoption in the US has increased dramatically over the last decade, with 2021 levels at four time what they were in 2011 – but overall, cover crop adoption remains low at just 7.2% of available cropland.  

The recent increase in cover crop planting has been attributed to federal and state incentives for farmers – for example, the USDA’s Environmental Quality Incentives Program, which invested over $14 billion in conservation practices from 2010 to 2020.  

But with many farmers still choosing not to plant cover crops despite their potential benefits for the soil, we’re taking a closer look at an ancient farming practice that is coming back into fashion today.

Scattered seeds and emerging sprouts from the soil illustrating the initial stage of green manure cover cropping for healthier farm yields

What is a cover crop?

A cover crop is any crop that is planted in between ‘cash crops’ with the main goal of protecting or nourishing the soil.  Unlike cash crops, cover crops do not get harvested or sold – they are terminated at a specific point in their growing cycle and typically incorporated back into the soil either mechanically or naturally, although some are used as forage for animals.  Cover crops can also be referred to as ‘green manure’.  Ancient Chinese and Greek manuscripts suggest that the use of green manure has been around for thousands of years.

What are the benefits of cover cropping?

Planting a cover crop has numerous benefits for the soil and therefore, for future yields when cover crops are followed by cash crops like corn or soybeans. Here’s a look at the key benefits:

1. Prevention of soil erosion

In all but the southern states, winter weather typically brings with it harsh conditions involving wind, rain, snow and ice that can wreak havoc on exposed soil.  A 2022 study by the University of Massachusetts Amherst found that farms in the US breadbasket have lost on average 2mm of soil per year since the land was settled 160 years ago – that adds up to 57.6 billion metric tons of soil. 

Cover crops act as protection that prevents erosion – surface vegetation prevents soil being lifted by wind or washed away by surface runoff, while root structures bind the top layer of soil together and absorb excess water, reducing the risk of waterlogging.

2. Enhanced soil fertility

Cover crops are designed to be incorporated into the soil after they are terminated – either by being mechanically chopped and tilled in, or simply being left to decompose on the surface.  Either way, they add much-needed organic matter to the soil which can enhance its ability to retain moisture and nutrients. 

It’s common to use nitrogen fixing crops such as legumes as cover crops.  Nitrogen fixing plants have roots that are colonized by organisms that can trap and store atmospheric nitrogen.  When plowed into the earth, these plants are excellent at replacing the nitrogen that is removed by many cash crops, such as corn.

3. Weed management

Following harvest, it’s incredible how quickly weeds can colonize a field.  The difference between allowing weeds to cover the soil and deliberately planting a cover crop is that the farmer can control the outcome ahead of spring planting. 

While many weed species can drain the soil of nitrogen and other nutrients, as well as being extremely difficult to get rid of once established, cover crops are specifically selected because they’re easy to manage and good for the soil. 

By their very definition, cover crops provide excellent soil coverage which prevents weed seeds from germinating – meaning that in spring, there’s less work to do to get the main crop in the ground.

Farming vehicle with rotating blades preparing to cultivate the soil, highlighting a step in the cover cropping process for enhanced yield

What are the challenges of cover cropping?

Like any planting cycle, cover cropping involves additional work and demands that farmers pay even closer attention to the timing of their planting and harvesting cycles in order to get the maximum benefit of a cover crop.

Cover crop seeds also cost money, and some farmers may feel that the benefits can be matched by applying artificial fertilizers, especially if they live in an area where soil erosion is less of a problem.  Cover cropping may also incur additional costs for farm labor, fuel and equipment.

A big barrier to the use of cover cropping is lack of knowledge and perceived risks.  Although this method has been around for generations, it has fallen out of favor in the last century and therefore farmers may not feel confident in trying something that is new to them and their land.

What are the main types of cover crop in the US?

There are three main groups of plants that are typically used as cover crops in the US:

TypeExamplesBenefits
GrassesRye
Barley
Sorghum hybrids (sudangrass)
Fast growing
Easy to manage residues
Can be used as forage
Fibrous roots bind the soil
LegumesWhite/Crimson Clover
Cowpeas
Hairy Vetch
Alfalfa
Can fix nitrogen from the air
Taproots improve compacted soil
Good organic matter
Can be used as forage
Broadleaf non-legumesBrassicas
Radishes
Mustard
Buckwheat
Good for improving soil structure
Store soil nitrogen
Can be used as forage
Can deter pests

Which cover crop should I plant?

The type of cover crop selected will depend on the soil type and environmental conditions, but also on the type of cash crop the farmer wishes to grow next.  

For example, grass cover crops are often used where soil erosion is a problem – for example in locations where heavy wind and rain is a problem – and where the subsequent crop requires a good soil structure and little weed competition, such as corn and soybeans.

Corn and soybeans are also fairly demanding on soil nutrients, so a farmer who is less worried about soil erosion and more worried about fertilizer costs might opt to plant legumes over winter before putting in his spring corn or soybeans.  Legumes are also ideal cover prior to vegetable crops like peppers and tomatoes, which need a lot of nutrients.

Broadleaf non-legumes are often used as cover on mixed farms where they are a useful source of forage for livestock, but they also have disease and pest reducing properties that make them a useful cover crop prior to the planting of tender vegetables including lettuce.

Broadleaf non-legumes

What happens to cover crops in spring?

Prior to planting of the main cash crop, cover crops are typically ‘terminated’.  This can be done by mowing or tilling, use of herbicides or sometimes simply by turning livestock into the field where they will eat the crop and fertilize the soil with their manure. Some cover crops will die back naturally when the coldest winter weather arrives, and can easily be tilled into the soil before planting season begins in spring.

Termination of cover crops is timed carefully to ensure the plants have achieved optimal maturity – where they have accumulated enough organic matter to enrich the soil, and usually before they go to seed.  

Tools for the task include vertical tillage blades, high speed compact discs and coulter blades.  The type of equipment used will depend on the cover crop – fibrous grasses typically demand a more aggressive approach and will decompose more slowly than legumes, so the approach to residue management may be different.  Whatever your requirements, Wearparts can offer a quality alternative to OEM parts, with options to suit all machinery brands and soil types.

More information on cover crops

For more information about cover crops and available incentive schemes in your area, visit the USDA website.  For advice on tillage tools to enhance your crop rotation, manage residues and tackle soil quality challenges, get in touch with Wearparts directly or find your nearest Wearparts dealer.

The ‘next big thing’ in seed openers is already here

Waiting for the ‘next big thing’ in seed openers from an OEM brand?  What if we told you this new technology already exists – and you can order now to install on planters in time for the 2024 planting season?

At Wearparts, we’re leading the way on high quality aftermarket seed openers that knock OEM options out of the park on tolerance, for the most efficient, precise planting you’ve ever achieved.

Premium seed opener assemblies

Our AA65248MDBA seed opener assemblies (designed to fit John Deere planters) feature heat-treated boron steel blades and reinforced 5mm thick bearing housings with 5/16” rivets, precision-assembled using Peer bearings.  The blades themselves are designed with a longer bevel that allows the edge to stay sharper for longer, outlasting our closest competitor blade by as much as 8%.

Our blade assemblies are tested in-house by us to some of the tightest tolerances in the ag industry – each blade must achieve a minimum of .050/1.27mm axial / .060/1.52mm radial tolerance, or it doesn’t leave our warehouse.  That means no wobble and no lope – and no need to waste hours pre-qualifying blades prior to installation.  

Our Field-Ready Guarantee means that if our blades don’t run true we’ll replace them, no questions asked – so farmers can stop worrying about testing blades before installation, and get on with getting those seeds in the ground.

Achieve bigger yields

Truer blades mean a precise, v-shaped trench for seeds to drop into with less risk of trash getting in there, leading to the formation of air pockets when the trench is closed.  As a result, seeds germinate more consistently and crops are less prone to disease, pests and rot – which means bigger, more predictable yields.  And not only that – our blade assemblies are also guaranteed against breakage in the field, which means zero downtime caused by parts failure.

Put all these benefits together, and the farmer gets increased planting efficiency with a lower cost per acre AND the potential for increased yields, at OEM spec without the hefty OEM price tag.  

As a dealer, you benefit from vastly reduced comebacks, which means more satisfied customers and a lot less paperwork. We’ve got stock of these blade assemblies available for fall shipping, so you and your customers can be well ahead of the game for 2024 planting.

Why wait around for that big OEM reveal – get a pocket-friendly head start with Wearparts and see for yourself why customers choose our seed opener assemblies year after year.  Complete the form below to learn more or contact your sales rep to place a wholesale order.

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Mastering weed control: The power of sweeps in tillage farming

Sweeps – or shovels and plows as they’re known in some parts of the US – are an important tillage tool, used at various points throughout the farming year to aerate and condition the soil.

A sweep is a v-shaped or curved wing metal blade, typically designed to attach to the shanks of a row crop, or field cultivator or chisel plow.  The sweep penetrates the soil to a fixed depth, and then as it is pulled through the soil it lifts and turns over the top layer.

The primary purpose of agricultural sweeps in tillage farming is to disturb the top layer of soil, break up any compacted soil, and incorporate crop residue or cover crops into the soil. This process helps to improve soil aeration, water infiltration, and nutrient availability, which are essential for healthy plant growth.

But there’s another important use for sweeps, and that’s weed control.  With planting season now well underway, it won’t be long until farmers have to start thinking about suppressing weeds to ensure their crops receive optimal levels of light, nutrients and water.

image of soil following weed control

How can sweeps be used to control weeds?

Controlling weeds with sweeps is referred to as mechanical weed control.  It can be done prior to planting, or during the growing season.  Some farmers will do both in order to give their crops the best chance of successful germination and growth.

Mechanical weed control is suitable for organic systems, and if done meticulously, can negate the use of chemical herbicides.  Farmers may also use mechanical weed control in conjunction with herbicides.  Here are some of the ways sweeps can help farmers to control weeds in their crop fields:

Weed removal

Using sweeps can physically uproot or sever young weeds as they push up through the soil.  The young plants will then wither and die before they have a chance to become established or set seed.  Shallow sweeps are usually sufficient for this task because the plants are still tender with poorly developed root systems, so soil disturbance is minimal.  Regularly using sweeps can help farmers keep on top of weeds without the need for any other treatments.  

Incorporating cover crops

Planting a cover crop is one method farmers can use to prevent soil erosion and reduce weed problems.  Cover crops may be planted in the season before the main crop (for example, winter wheat), or they can be planted a short time before the main crop is due to be planted.  In the latter case, the most common crops are fast-growing legumes like clover, peas, soybeans and alfalfa.  These plants accumulate biomass quickly, crowding out weeds.  The cover crop is terminated right before planting of the main crop, and the residues are incorporated into the soil using sweeps.  This process is sometimes called ‘green mulching’.

Disturbing weed roots

For more established weeds, sweeps are a great way to cut through their root systems beneath the soil, preventing the plant from absorbing water and nutrients so that they wither up and die.  It’s important to use strong, sharp blades and set the sweeps to a sufficient depth where they can cut through tough tap roots effectively.

Enhancing herbicide application

In some cases, sweeps are used in conjunction with herbicide application. The sweeps disturb the soil, which allows herbicides to reach the weed roots more easily. Combining mechanical and chemical weed control can significantly reduce the farmer’s dependence on expensive herbicides.

What’s the best type of sweep for weed control?

Sweeps come in a variety of shapes and widths for different tillage applications.  Some are very narrow and pointed, while others have a shallower angle for less aggressive cutting.  Sweeps also come in different depths.

Sweep shape

The angle and crown of a sweep wings will determine how it moves through the soil.  Narrower winged sweeps are subject to less soil resistance so they can move more quickly and easily, especially in row crop cultivation.  These sweeps are suitable for shallower cutting.  Sweeps with a steeper angle will be met with more soil resistance and may be used in very dry or rocky conditions, so they move more slowly and smoothly, but are only suitable for use at shallow to medium depths.  

Sweep width

The width of a sweep determines how much ground it can cover in a single pass.  Wider sweeps typically have a shallower angle, and vice versa.   

Sweep depth

The depth of a sweep is determined by the length of the stem or mounting bracket.  A longer bracket will allow the sweep to penetrate more deeply, as will increasing the downward pressure on the plow or cultivator itself.  Some machines have adjustable shanks so that farmers can get variable depths.

Narrower sweeps are better for cutting through the roots of established weeds.  Wider, shallower sweeps are better for removing young weeds, or incorporating cover crops.

image of sweeps being used for weed control

What should I look for when choosing sweeps for my machinery?

The most important thing is to ensure the sweep you choose are compatible with your machinery brand.  At Wearparts, we offer a range of sweeps to fit all common chisel plow, row crop, and cultivator brands, including FallowMaster.

The second thing to think about is the durability of the sweep versus the cost.  Think about your soil type – is it dry and rocky, or heavy clay?  Perhaps it’s loamy and easy to work.  If you’re going to be working in difficult soil conditions, it’s worth investing more in heavy duty sweeps that can withstand the intense friction and loading that will occur as you pass through the field.

In these conditions, cheaper sweeps are usually a false economy – they wear much more often, so you have to replace them more frequently, and you lose valuable time while your machine is down for maintenance.

Hardfaced sweeps

At Wearparts, we use premium-grade materials like boron steel to manufacture our agricultural sweeps.  This gives our sweeps a unique balance of strength and flexibility that increases wearlife and reduces the risk of breakage, while maximizing efficiency even in tough soil conditions.

We also offer custom hardfacing as an option on all sweeps.  You can choose to have your sweeps hardfaced on the top or bottom plus the stem.  CMT Hardfacing is a cold welding process that adds material to the ground-engaging portion of the blade, without superheating the base material.  This stops the formation of weak spots that can lead to premature wear.  Our own independent tests show that our hardfaced sweeps can deliver up to 30% longer wear life in the field.

To find out more about our range of sweeps for chisel plows, row crop and field cultivators, get in touch!

A farmer’s guide to growing hemp in the USA

Agriculture in the USA has increasingly become an industry of fine margins.  A tweak here, an innovation there – farmers must tune in to small changes in the industry and technology that can help them to squeeze that vital extra profit out of a business that is largely stretched to its limits.

But a few years back, a change to legislation triggered something of a gold rush in farming.  Changes to the Farm Bill 2018 took hemp off the list of controlled substances, and opened a floodgate.  

Farmers raced to plant hemp, lured by soaring demand.  Many made a tidy profit in 2019, but just a year later, the bubble seemed to burst.  Huge supplies of hemp lay unsold as farmers struggled to access processing facilities, while others suffered crop failure due to bad weather.

Despite this, many farmers remain interested in the possibilities of hemp as an alternative crop – but they’re understandably cautious.

Why grow hemp?

Industrially-grown hemp is an extremely versatile crop.  It grows quickly, often in less than 100 days, requiring less pesticides and weedkillers than other crops, and using less water.  It’s also known for its deep roots, which can help to break up compacted soil, prevent soil erosion and sequester carbon.

Hemp used to be widely grown across the US for these very reasons – even the founding father, George Washington, is known to have cultivated hemp, and an early draft of the Declaration of Independence was printed on hemp paper.

Today, demand for hemp is growing worldwide due to increased awareness of the potential health and environmental benefits.  This makes hemp growing an extremely interesting prospect for farmers who may be struggling to make money from other crops.

What’s the difference between hemp and marijuana?

Industrial hemp is part of the cannabis sativa plant family, which essentially means it’s related to marijuana.  But industrial hemp varieties are extremely low in the psychoactive component of the plant, called THC.  The USDA specifies that agricultural hemp grown in the USA must have a THC content of less than 0.3%, or it must be destroyed.

What is hemp used for?

Hemp has a huge variety of uses.  The majority of hemp grown in the USA is grown for its flowers, from which oil can be extracted for use in the manufacturing of CBD products.  The demand for CBD oil is growing exponentially due to its health benefits and effectiveness as a treatment for a wide range of complaints, including pain, anxiety and insomnia.

Hemp can also be grown for its fibre, which has a huge range of uses.  It’s an environmentally-friendly alternative that can be used to make paper, textiles, plastics, biofuels and construction materials.

Lastly, hemp can be used as food.  It’s approved as a foodstuff for humans and pets in most states, but currently it cannot be fed to livestock that will enter the food chain.

Is growing hemp legal in the USA?

The 2018 Farm Bill removed hemp from the USDA’s list of controlled substances, making hemp production legal at federal level in the US.  But many individual states have their own laws and regulations governing hemp cultivation, and some (like Colorado and Oregon, for example) are more welcoming to the cultivation of hemp than others (such as Idaho and South Dakota).

Before investing in hemp as a crop, it’s important to understand what guidelines your state requires you to follow.  Regardless of where you want to grow hemp in the USA, you require a license to do so and you must inform the relevant authorities about exactly where and how much hemp you intend to cultivate each year.

Is it easy to grow hemp?

Once established, hemp is easy to grow.  It is not vulnerable to many of the diseases and pests that can affect other conventional crops like corn, and is an extremely effective weed suppressor due to its rapid growth rate.

However, hemp does require certain conditions to grow well.  It likes rich, well-drained soils with a neutral pH, so testing before planting is always advisable.  Hemp can be killed by frost, so seeds should not be sown until the risk of frost has passed.  Established hemp plants have deep roots that make them fairly drought tolerant, but young plants need moisture and will require irrigation for the first six weeks if the soil is dry.  

Hemp is a photoperiodic plant, which means its growth is directly impacted by the amount of light it receives.  The crop needs a minimum of 12 hours sunlight per day during the growing season, which means it may not be suitable for shaded fields or valleys.

In the USA, the pacific northwest has an ideal climate for growing hemp, with a mild climate and long growing season.  Hemp is also widely grown in Colorado, Kentucky, Tennessee and California.

What tillage and planting tools are needed to cultivate hemp?

Farmers don’t need any specialist tillage or planting tools to cultivate hemp.  Land for the cultivation of hemp should be identified well ahead of time and tested for the appropriate pH (6.5-7).  

Hemp seeds germinate best in moist, well-aerated soil.  Strong, rapid germination is essential if the young plants are to out-compete weeds.  Good seed-to-soil contact is required so a firm, level and relatively fine seedbed should be prepared (similar to that for other forage crops) using the appropriate tillage tools.  

Hemp can be sown in rows or using a grain drill. Narrow row planting may negate the use of pesticides or herbicides in organic systems, but planting density varies depending on the variety and purpose of the hemp – flowering varieties for oil extraction often being planted more densely than varieties for fiber or grain.  Hemp can be successfully grown in no-till systems provided that the soil is warm and moist at planting, providing optimal conditions for rapid germination and growth of the seeds.

Hemp in crop rotations

Hemp makes an ideal crop to add to a crop rotation system.  It grows rapidly and matures quickly, with a deep taproot system that reduces soil compaction and erosion, and draws nutrients to the surface. Hemp’s natural disease resistance means it can help to reduce pathogens in the soil while contributing to increased potassium and nitrate levels.  Many farmers planting fall cereals after a hemp crop have reported increased yields and less dependence on herbicides.

Is hemp a financially viable crop?

Hemp has the potential to be a game changer for US farmers.  Acre for acre, hemp’s value far exceeds that of corn and the global market for industrial hemp is expected to grow to $17bn by 2030.  Hemp can also be used for many things besides foodstuffs, with the added benefit of being more sustainable to grow than almost any other crop (given the right conditions).

However, farmers who are early adopters of industrial hemp face significant challenges and must weigh the pros and cons carefully.  Hemp does require fairly specific conditions for successful growth, and even if you get a large crop, there are still question marks – for instance, too much sunlight can cause the plants to grow ‘hot’, with a THC level over the 0.3% threshold that will result in those plants being destroyed.

Then there’s processing.  Whether it’s CBD oil extraction or processing hemp fiber, there’s currently a lack of hemp processing facilities in the US.  Farmers face significant costs to transport the bulky fiber to processing centers, and may face legal challenges along the way due to differing state laws on transportation.  But with prospective processors nervous about investing in more facilities due to limited supplies of raw hemp, it’s a chicken-and-egg situation – one that farmers across the US will be watching with interest over the coming years.