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Post-Harvest Soil Optimization: Fall Tillage and Tools

Depending on where you’re located in the US, your harvest season is perhaps just beginning, well underway, or just about wrapped for 2023.  That means it’s time to focus on post-harvest and what you can do now to ensure a more successful crop yield in 2024.  

Of course, you may be preparing to plant cover crops as part of this strategy, but even if you’re not, there are some important steps to take now that can help make sure your soil is in peak condition come spring planting.  Let’s take a look at how to optimise your fall tillage for better results next year.

Why fall tillage?

In no-till systems, the soil won’t be touched after crops are harvested.  But the vast majority of US farmers will carry out some form of tillage in the fall, even if it’s very light or shallow.  Extremes of heat, drought and rainfall in different locations across the states means that after a prolonged growing season, the upper layers of soil can benefit from some light tillage to break up the crust, reduce compaction and manage residue or weeds.

Tractor engaging in autumn-chisel plowing beneath a cloudy sky

What kind of fall tillage is right for my farm?

Unless you’re new to farming, you’ll already have a good idea of what type of tillage you need to counteract any soil problems that have arisen over summer, or that are likely to occur in the winter months.  For instance, if you know a particular part of the farm is prone to aggressive weeds, you’ll want to address those before they get established.  If you have a field where the soil has become very baked, you might want to break that up so that fall rains can sink in rather than run off.

But if you want to get really technical about which fall tillage method is right for your soil – and even which tillage tools to use – a great way to find out is to use a soil compaction probe or penetrometer.

Man standing in a freshly plowed field after harvest, demonstrating fall tillage techniques for soil optimization

What is a soil penetrometer used for?

A soil penetrometer is a probe with a handle and a gauge for measuring pressure (PSI).  It is used to determine whether the soil in a particular field or area has a compaction layer, and if so, how deep that layer runs.  

The instructions for using a penetrometer may vary from model to model but the basic premise is that any soil structure requiring 300PSI or more of pressure to push the probe in is said to be compacted.

The probe has a sharp tip that is inserted into the soil and manually pushed down.  When the pressure reaches 300PSI, the depth is noted.  The user then continues to push the probe into the soil until the pressure required drops to less than 300PSI, and this depth is also noted.  The difference between the two measurements is the depth of the compaction layer.

Once you’ve determined where your soil compaction is, how deep it is, and which crops you want to grow there next, you can make an informed decision about how deeply and aggressively you need to till the soil.

How much tillage do I need?

The penetrometer simulates root penetration, which declines exponentially above 150PSI of compaction, limiting a crop’s ability to take up moisture and nutrients from the soil and therefore inhibiting growth.

The goal of your tillage operations is to reduce soil compaction to less than 150PSI within the root zone of the crop you are planning to grow.  For shallow-rooted crops like lettuce, you may only need 12 inches of non-compacted soil, so a deeper compaction layer may not need to be disturbed.

For deep-rooted crops like corn, which can penetrate as far as 4 feet, some surface compaction can be easily resolved without the need for aggressive, deep tillage blades – the developing roots will do the rest on their own.

Information about the severity and depth of soil compaction should be weighed against other factors, particularly soil moisture – ideally 24 hours after a saturating rain or irrigation cycle.  If the soil is very dry, the PSI reading will be much higher and you could end up performing unnecessary tillage to resolve a problem that could be fixed with water.

Close-up view of post-harvest soil optimization and blades on a gravel ground

What type of tillage tools should I use to reduce compaction?

Depending on the severity and depth of your soil’s compaction layer, you can select tillage tools to address it with the least amount of soil disturbance.

Leaving the soil undisturbed has benefits for reducing future compaction because it preserves the natural structure – the plant material, earthworm burrows, pores and biodiversity that enable soil to move moisture and nutrients around. 

There are options for shallow, medium and deep tillage as well as options for how much you want to displace the soil, which we’ll explore below:

Shallow tillage tools

High-speed compact discs

High-speed compact discs are usually mid-shallow concavity blades that penetrate the soil by up to 12 inches, but more typically around 8-10 inches.  The machinery is designed to break up surface compaction and colds of earth in a single, high-speed pass.

Cultivators

Cultivators are also used for shallow or secondary tillage, either to remove weeds or to create a fine surface tilth for seed sowing.  Cultivators can be fitted with a variety of tools including ripper points, disc blades and sweep blades (also known as shovels).

Sweeps

A sweep or shovel is a wide, footed blade with a sharp nose and one or two ‘wings’ extending out either side.  The point of the blade penetrates the soil at a shallow depth of around 10-15cm and the wings are dragged through parallel to the soil surface, slicing weeds just below the surface and breaking up the hardpan if present.

Vertical tillage blades

Vertical tillage blades are typically between 20 and 24 inches in diameter so they penetrate between 10 and 12 inches deep.  When the blades are flat and smooth, they don’t move the top layer of soil sideways or cause it to turn over. 

Coulter blades

Coulter blades are typically run in front of deeper tillage blades to chop residue or soften the soil, but they can be used for shallow tillage.  They start from around 15 inches in diameter which gives around 7 inches of soil penetration.  Wavy or fluted coulter blades have a more aggressive action which helps to break up clumps of residue or clods of soil on the surface.

Close-up of a red 'Excelerator' tillage equipment by KUHN Krause working in the field, turning over soil after harvest

Medium tillage tools

Medium-depth tillage can be carried out by using tillage tools that are adjustable – so for example, chisel plow spikes are normally a deep tillage tool, but their depth can be raised so they don’t go as deep. 

Likewise some shallow tillage tools, like vertical tillage blades, can have a more aggressive action if you choose wavy or fluted blades that cause more lateral soil displacement.

Deep tillage tools

Chisel Plow / Subsoiler

A chisel plough is a heavy duty machine that drags sharp points called chisel plow spikes down into the soil and then pulls them along underneath the surface at a maximum depth of around 18 inches.

Chisel ploughs are specifically designed to address compaction of the subsoil without disturbing residue on the surface.  They are most often used in dry regions, where they can help to aerate the soil and facilitate moisture infiltration.

Disc blades

Disc blades are available in a wide range of depths, typically up to 42 inches but sometimes even larger, and can penetrate up to 24 inches below the soil surface

The edge of a disc blade may be smooth or notched to aid the cutting action of the blade and prevent clogging with mud or residue.  Disc blades often have a concave profile, like a shallow bowl – the more concave the disc, the more aggressive the tillage.

The dished shape has a similar effect to a traditional moldboard plow, turning over the top layer of soil as it passes through the field.

Get ready for fall tillage

At Wearparts we manufacture some of the highest quality, most durable tillage tools on the planet, with options to fit all popular OEM machinery brands.

For advice on the best tillage tools for your soil conditions this fall, or to locate your nearest Wearparts dealer, get in touch.

Green Manure: A guide to cover cropping

As fall arrives across the US, the Midwest and other crop-producing states are preparing for harvest and thinking ahead to the winter months – which means sowing winter wheat, and also cover crops.

Research shows that cover crop adoption in the US has increased dramatically over the last decade, with 2021 levels at four time what they were in 2011 – but overall, cover crop adoption remains low at just 7.2% of available cropland.  

The recent increase in cover crop planting has been attributed to federal and state incentives for farmers – for example, the USDA’s Environmental Quality Incentives Program, which invested over $14 billion in conservation practices from 2010 to 2020.  

But with many farmers still choosing not to plant cover crops despite their potential benefits for the soil, we’re taking a closer look at an ancient farming practice that is coming back into fashion today.

Scattered seeds and emerging sprouts from the soil illustrating the initial stage of green manure cover cropping for healthier farm yields

What is a cover crop?

A cover crop is any crop that is planted in between ‘cash crops’ with the main goal of protecting or nourishing the soil.  Unlike cash crops, cover crops do not get harvested or sold – they are terminated at a specific point in their growing cycle and typically incorporated back into the soil either mechanically or naturally, although some are used as forage for animals.  Cover crops can also be referred to as ‘green manure’.  Ancient Chinese and Greek manuscripts suggest that the use of green manure has been around for thousands of years.

What are the benefits of cover cropping?

Planting a cover crop has numerous benefits for the soil and therefore, for future yields when cover crops are followed by cash crops like corn or soybeans. Here’s a look at the key benefits:

1. Prevention of soil erosion

In all but the southern states, winter weather typically brings with it harsh conditions involving wind, rain, snow and ice that can wreak havoc on exposed soil.  A 2022 study by the University of Massachusetts Amherst found that farms in the US breadbasket have lost on average 2mm of soil per year since the land was settled 160 years ago – that adds up to 57.6 billion metric tons of soil. 

Cover crops act as protection that prevents erosion – surface vegetation prevents soil being lifted by wind or washed away by surface runoff, while root structures bind the top layer of soil together and absorb excess water, reducing the risk of waterlogging.

2. Enhanced soil fertility

Cover crops are designed to be incorporated into the soil after they are terminated – either by being mechanically chopped and tilled in, or simply being left to decompose on the surface.  Either way, they add much-needed organic matter to the soil which can enhance its ability to retain moisture and nutrients. 

It’s common to use nitrogen fixing crops such as legumes as cover crops.  Nitrogen fixing plants have roots that are colonized by organisms that can trap and store atmospheric nitrogen.  When plowed into the earth, these plants are excellent at replacing the nitrogen that is removed by many cash crops, such as corn.

3. Weed management

Following harvest, it’s incredible how quickly weeds can colonize a field.  The difference between allowing weeds to cover the soil and deliberately planting a cover crop is that the farmer can control the outcome ahead of spring planting. 

While many weed species can drain the soil of nitrogen and other nutrients, as well as being extremely difficult to get rid of once established, cover crops are specifically selected because they’re easy to manage and good for the soil. 

By their very definition, cover crops provide excellent soil coverage which prevents weed seeds from germinating – meaning that in spring, there’s less work to do to get the main crop in the ground.

Farming vehicle with rotating blades preparing to cultivate the soil, highlighting a step in the cover cropping process for enhanced yield

What are the challenges of cover cropping?

Like any planting cycle, cover cropping involves additional work and demands that farmers pay even closer attention to the timing of their planting and harvesting cycles in order to get the maximum benefit of a cover crop.

Cover crop seeds also cost money, and some farmers may feel that the benefits can be matched by applying artificial fertilizers, especially if they live in an area where soil erosion is less of a problem.  Cover cropping may also incur additional costs for farm labor, fuel and equipment.

A big barrier to the use of cover cropping is lack of knowledge and perceived risks.  Although this method has been around for generations, it has fallen out of favor in the last century and therefore farmers may not feel confident in trying something that is new to them and their land.

What are the main types of cover crop in the US?

There are three main groups of plants that are typically used as cover crops in the US:

TypeExamplesBenefits
GrassesRye
Barley
Sorghum hybrids (sudangrass)
Fast growing
Easy to manage residues
Can be used as forage
Fibrous roots bind the soil
LegumesWhite/Crimson Clover
Cowpeas
Hairy Vetch
Alfalfa
Can fix nitrogen from the air
Taproots improve compacted soil
Good organic matter
Can be used as forage
Broadleaf non-legumesBrassicas
Radishes
Mustard
Buckwheat
Good for improving soil structure
Store soil nitrogen
Can be used as forage
Can deter pests

Which cover crop should I plant?

The type of cover crop selected will depend on the soil type and environmental conditions, but also on the type of cash crop the farmer wishes to grow next.  

For example, grass cover crops are often used where soil erosion is a problem – for example in locations where heavy wind and rain is a problem – and where the subsequent crop requires a good soil structure and little weed competition, such as corn and soybeans.

Corn and soybeans are also fairly demanding on soil nutrients, so a farmer who is less worried about soil erosion and more worried about fertilizer costs might opt to plant legumes over winter before putting in his spring corn or soybeans.  Legumes are also ideal cover prior to vegetable crops like peppers and tomatoes, which need a lot of nutrients.

Broadleaf non-legumes are often used as cover on mixed farms where they are a useful source of forage for livestock, but they also have disease and pest reducing properties that make them a useful cover crop prior to the planting of tender vegetables including lettuce.

Broadleaf non-legumes

What happens to cover crops in spring?

Prior to planting of the main cash crop, cover crops are typically ‘terminated’.  This can be done by mowing or tilling, use of herbicides or sometimes simply by turning livestock into the field where they will eat the crop and fertilize the soil with their manure. Some cover crops will die back naturally when the coldest winter weather arrives, and can easily be tilled into the soil before planting season begins in spring.

Termination of cover crops is timed carefully to ensure the plants have achieved optimal maturity – where they have accumulated enough organic matter to enrich the soil, and usually before they go to seed.  

Tools for the task include vertical tillage blades, high speed compact discs and coulter blades.  The type of equipment used will depend on the cover crop – fibrous grasses typically demand a more aggressive approach and will decompose more slowly than legumes, so the approach to residue management may be different.  Whatever your requirements, Wearparts can offer a quality alternative to OEM parts, with options to suit all machinery brands and soil types.

More information on cover crops

For more information about cover crops and available incentive schemes in your area, visit the USDA website.  For advice on tillage tools to enhance your crop rotation, manage residues and tackle soil quality challenges, get in touch with Wearparts directly or find your nearest Wearparts dealer.